Before
creating the packaging material you have to go to:
IMG-Logistics
Execution-Shipping -Packing.
- Define
packaging material types- it can be anything like boxes crates, etc. in this you
have to maintain the output determination procedure, output type, plant
determination, packaging material category, generate delivery items, number
assignment. you can copy from standard also.
- Then go to define material
group for packaging materials - here you maintain the four digit code and the
description. Actually, this group is nothing but similar products which require
similar packing products. For Ex. Nokia Phones all types they are basically
packed first into a polythene bag. So here nokia phones can become a material
group for packaging materials and polythene bag can become the packaging
material type which can include different sizes and types of polythene
bags.
- Define Allowed Packaging Materials - Here you assign the shipping
group for packaging materials to the packaging material type. This is related to
your material master data of the packaging material which you create.
- Now
go to MM01 to create a packaging material. use material type as Packaging
material then inside the system will take the item category group as VERP. Then
in the Basic Data1 screen you have the material group for packaging material
(MGPM). Select the proper one. Now in the Sales:General/ Plant screen you have
to maintain data regarding the packaging. you select the MGPM same as the basic
data 1 screen, then select the packaging material type, the allowed pkh weight,
allowed pkg volume. This is important because if the weight of your finished
item is 2 KG and in the allowed pkg weight you enter only 1.5 KG, then while you
carry out the packing process in delivery, the system will give you error,"
packaging weight exceeded." The assignment in the IMG creen for Define allowed
packaging materials should be same as u mention in the material master. Then
save your material master for packaging material.
- VA01 create the order,
save it.
- VL01N enter shipping point, go to edit - pack- you will face a
screen with 2 parts. In the top part you select your packaging material in which
you want to pack your finished item, enter the system will assign a number to
that material. Now select the Material in the top part and the finished one in
the lower part and click on the Icon Pack. Here one thing has to be taken care
of. Suppose if you want to pack only one finished item in one packaging
material, then in the lower part of the screen you have a field for partial
quantity here you change it to 1. system will prompt quantity changed. now you
select the material in the top part and the one in the lower part and click on
the PER PART. QTY ICON. In this way the system will pack only one finished item
in a single packaging material. Packing is done go back, select the picking and
do the PGI. save the delivery and create the invoice.
- HANDLING
UNITS. (Used for Multi level packing) Basically
handling units come into picture when you want to carry out multi level packing.
suppose you want to pack Nokia phone first into a polythene bag, then this
polythene bag is again packed in to box. like that. then this box will become a
handling unit. For this go to :
IMG
- Logistics General - Handling Unit Management - Basics.
First
create all your packing materials using MM01 and type as packaging material.
Maintain all the assignments in IMG in Logistics General.
In
basics you do the same thing as you did in the packing in logistics execution.
like you create the packaging material type, then MGPM and their
assignment.
Then go to External Identification - and maintain the number
ranges for the handling units that you want and assign the same to your
packaging material type.
Now that you have done everything, create the
order, save it, in VL01N, enter shipping point, go to edit - pack - do the same
thing as i have told you in the step no. 6 (above). now after doing select the
PACK HUs TAB . NOW IN THIS SCREEN IN THE TOP PART YOU WILL SEE THE ALREADY
PACKED MATERIAL. In that same part again select your next packaging material
that is BOX. enter the system will assign the number to the BOX.
Now
select the material which you have just entered and the materials which were
already packed in the lower part of the screen and click on the ICON PACK.
In
the same way again in the top part of the screen you select your next level
packaging material and press enter. the system will assign a number to it. now
select the material you have just entered and the previously packed material in
the lower part of the screen and click on the icon PACK.
In this way you
can carry out multilevel packing. just take care of the allowed packing weight
and the number of units you have to pack in the next packaging
material.